A leading prestige automotive manufacturer has strengthened its production capabilities with the addition of three more TP250 Compact battery-powered tugs from Tractive Power, bringing the total to nine units in operation across its production facilities.
This ongoing partnership demonstrates how Tractive Power continues to support the automotive industry with innovative, application-specific solutions that improve efficiency, reduce manual handling, and optimise factory space.
The Challenge: Improving Line Efficiency Within Tight Spaces
The manufacturer was seeking to upgrade their vehicle movement solution to something more reliable and space-efficient than their existing units. Their objective was to improve the flow of vehicles between assembly stages, particularly in the final build process, where space is tight and precision is critical.
Initial demonstrations using the standard TP250 showcased the machine’s power and ease of use. However, space constraints and the need to maintain clear working areas for fitters prompted the Tractive Power team to engineer a more compact version of the unit.
The Solution: A Purpose-Built TP250 Compact
After understanding the client’s specific requirements, Tractive Power designed and manufactured the TP250 Compact—a more compact, agile version of the standard model, built specifically for vehicle movement in restricted production spaces.
Custom Features Included:
- Non-marking tyres to protect factory flooring
- Slow-speed interlock system to ensure safe operation while towing
- Compact chassis for easy manoeuvring around tight assembly stations
- Single-user operation to reduce labour demands
The TP250 Compact was engineered to tow specially designed trolleys on which each car sits prior to wheel fitting. Despite a load capacity of up to 3,000kg, the tug enables one operator to safely move each vehicle between build stations with minimal effort and maximum control.
Results: Improved Workflow & Enhanced Safety
The TP250 Compact has now been adopted as a standard solution across multiple lines within the facility. It has enabled:
- Smoother transitions between build stages
- Reduced staffing requirements during vehicle movement
- More space for fitters to work efficiently and safely
- Increased control and consistency when moving high-value assets
A Growing Standard in Automotive Manufacturing
Due to its success, the TP250 Compact is now a standard product in the Tractive Power range—used not only in automotive manufacturing but in any industry requiring the movement of wheeled loads in space-restricted areas.
Its compact size, low-maintenance design, and high performance make it a popular choice for manufacturers needing specialist vehicle movers that support both productivity and safety.
Need Vehicle Movers for Your Facility? Let’s Talk
Tractive Power supplies electric tugs and vehicle movers to businesses across the globe. Our distribution network spans four continents, including recent expansion into South America.
If you’re looking for a safer, smarter way to move cars or heavy equipment, our team can design the right solution for your environment.
Explore the TP250 Compact Tractive Pusher
Contact us today to learn how our vehicle movers can enhance your production line.